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国际:印度齿轮公司Pinak实业情况介绍
发布时间:2012/10/20 浏览次数:1254

译文:Pinak实业成立于1986年,在设计和制造的不同类别的齿轮,尤其是自定义,以满足严格的质量规范的齿轮,随后在全球范围是一个估计的名字。公司已建立了在制定标准和定制的齿轮,合金钢,有​​色金属和非有色金属,不锈钢,MS的能力钢。

随着我们国家的^先进的设计中心,由CAD / CAM^,并配备了^先进的设备,我们所有的齿轮设计标准的质量应有的保障。在我们单位的各种生产流程电脑化,以保证品质的元件,具有高度的一致性。

自成立以来,我们加强了产能到一个更高的水平。自定义设计和开发能力,使我们能够满足您的所有需求。我们注重品质,有竞争力的价格,准时交货,保证你的^好的齿轮^匹配您的具体要求。所有这些可靠的,我们赢得一些尊敬的客户,如:太钢,雷尼,金达尔钢铁集团和ISPAT基础设施的信任。

使命:

的合作伙伴,我们的客户提供创新的齿轮解决方案,并提供高可靠的标准,我们的齿轮的质量,满足我们客户的苛刻需求。

质量控制与测试系统

我们的质量控制体系,实施不同层次的生产过程中,从原材料的检验到^后的调度。原料完全不同的参数进行检查,尺寸和冶金。随附的过程进行了一系列的测试程序:

在他裂纹检测过程。前齿轮加工,反过来空白详细检查,以确保符合的具体要求。
•热处理周期期间,每个批次编号和冲裁。
•有检查后,硬齿面齿轮组件的硬度和微观结构。
•冶金报告保持为热码和试件的保存计数器检查。裂纹核对借助于非破坏性类型裂纹的检测设备。
是由运行不同的齿轮准双曲面齿轮检测仪的功能质量,即噪声,接触模式和齿隙齿轮组的变化。
为此目的而设计的专用设备,测量齿轮的同心度和齿间距。
^后,所有的组成部分进行检查,以符合特定的尺寸。

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产品情况:
弧齿锥齿轮相交轴连接,有几种类型。锥齿轮的节距表面是一个圆锥体。它们是有用的,当需要改变的方向的轴的旋转。使用不同数量的齿的​​齿轮的旋转速度可以改变。它们通常安装在相隔90度的轴,但可以被设计为工作在其他角度。

这些齿轮在装配过程中,并允许较小的调整,不集中的齿的端部上的负载的情况下允许一些由于操作负载下偏转的位移。性能可靠,齿轮必须固定到轴的定位销或圆锥销。

类型

伞齿轮上的齿可以是直链,螺旋形或斜角。直齿锥齿轮齿有没有螺旋角。他们的90度轴角或轴90度以外的角度的大小相等的齿轮。直斜角,也可以是用一个齿轮平与90度的桨距角。每个齿啮合时,在直它会影响相应的牙齿和弯曲齿轮的齿就可以解决问题。螺旋锥齿轮螺旋角,使性能改进。在一端的齿轮的齿之间的接触开始,然后蔓延在整个齿。在伞类型的齿轮,轴必须是互相垂直的,并且必须是在同一平面上。双曲线锥齿轮与轴在不同的平面上。这是用在许多汽车的差异。差动装置及输入小齿轮的齿圈是两个准双曲面。他们也有滑动动作沿着齿,可能降低效率。

应用

一个很好的例子锥齿轮被看作是一个手钻的主要机制。锥齿轮找到其应用在机车,船舶应用,汽车,印刷机,冷却塔,电厂,钢铁厂,国防和在铁路轨道检测机。


原文:Incorporated in the year 1986, Pinak Industries is a well reckoned name in the design & manufacture of distinct categories of gears, especially custom gears that meet the stringent quality norms, followed globally. The company has established proficiency in the developing standard & custom gears, made from alloy steel, ferrous and non ferrous metals, stainless steel, M.S. Steel.

With our state-of-the-art design center, manned by specialists in CAD/CAM and equipped with the latest equipment, the standard quality design of all our gears is duly ensured. The various manufacturing processes in our unit are computerized to assure quality components, with a high level of consistency.

Since our inception, we have enhanced production capacity to a greater level. Custom design & development capabilities enables us to cater to all your needs. Our emphasis on quality, competitive pricing & on-time deliveries, assures you of the best gears-perfectly matching your exact requirements. Credible to all these, we have garnered the trust of some of the esteemed clients like: TISCO, Jindal Steel, Renny Group and ISPAT Infrastructure.

Mission :

To partner with our clients by providing innovative gear solutions and to provide high and reliable standard of quality of our gears, satisfying the demanding needs of our customers.

Quality Control & Testing System

Our quality control system is implemented at varying levels of production processes, right from the inspection of raw material to the final dispatch. The raw material is fully inspected on different parameters, dimensionally and metallurgically. The accompanying processes undergo a series of testing procedures as mentioned below:

•During he crack detection process. before the gear cutting, turn blanks are checked in detail to ensure conformity to the specific requirement.
•During the heat treatment cycle, each batch is numbered and punched.
•There after, hardened gear components are checked for hardness and micro structure.
•The metallurgical report is maintained as per the heat code and test pieces are preserved for counter checks. The cracks are checked with the aid of non-destructive type crack detection equipment.
•The functional quality i.e. noise, contact pattern and back lash variation of gear sets are determined by running the distinct gears on the hypoid gear tester.
•Gear concentricity and tooth spacing is measured on special devices, designed for this purpose.
Finally, all the components are inspected to conform to the specific dimensions.

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Bevel Gears connect intersecting axes and come in several types. The pitch surface of bevel gears is a cone. They are useful when the direction of a shaft’s rotation needs to be changed. Using gears of differing numbers of teeth can change the speed of rotation. They are usually mounted on shafts that are 90 degrees apart, but can be designed to work at other angles as well.

These gears permit minor adjustment during assembly and allow for some displacement due to deflection under operating loads without concentrating the load on the end of the tooth. For reliable performance, Gears must be pinned to shaft with a dowel or taper pin.

Types

The teeth on bevel gears can be straight, spiral or bevel. In straight bevel gears teeth have no helix angles. They either have equal size gears with 90 degrees shaft angle or a shaft angle other than 90 degrees. Straight bevel angle can also be with one gear flat with a pitch angle of 90 degrees. In straight when each tooth engages it impacts the corresponding tooth and simply curving the gear teeth can solve the problem. Spiral bevel gears have spiral angles, which gives performance improvements. The contact between the teeth starts at one end of the gear and then spreads across the whole tooth. In both the bevel types of gears the shaft must be perpendicular to each other and must be in the same plane. The hypoid bevel gears can engage with the axes in different planes. This is used in many car differentials. The ring gear of the differential and the input pinion gear are both hypoid. They also have sliding action along the teeth, potentially reducing efficiency.

Applications

 A good example of bevel gears is seen as the main mechanism for a hand drill. The bevel gears find its application in locomotives, marine applications, automobiles, printing presses, cooling towers, power plants, steel plants, defense and also in railway track inspection machine.

正文结束!


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