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国际:印度螺旋伞齿轮公司概况(Gears and Pinions)
发布时间:2012/9/24 浏览次数:1017

译文:自成立以来四十年以前,我们已经设定了新的标准齿轮制造行业采用最新的技术,最佳地利用我们的产能,并坚持严格的质量检查。

除了专业的生产螺旋锥齿轮,我们也做角,准双曲面直齿锥齿轮。我们也有设备制造地花键轴。在过去的几年中,螺旋锥齿轮组,已出口到美国,英国和伊朗。

我们国家的最先进的设计中心,载人CAD/ CAM专家,配备了最先进的设备,以确保高质量的设计和工艺。各种生产流程电脑化,以确保品质的元件,具有高度的一致性。

我们最近增强的生产能力使我们能够满足您的所有需求。我们注重品质,有竞争力的价格,只是在准时交货,保证您的最佳的齿轮,竞争力的价格和快速交付。


原文:Since our inception four decades ago, we have set new standards for the gear manufacturing industry by adopting the latest technology, optimally utilising our production capacities and  adhering to stringent quality checks.
 
Apart from specialising in the manufacture of Spiral Bevel Gears, we also make Angular, Hypoid and Straight Bevel Gears. We also have the facility to manufacture ground Spline Shafts. Over the last few years, Spiral bevel gear sets, have been regularly exported to America, UK and Iran.

Our state-of-the-art design center, manned by specialists in CAD/CAM, is equipped with the latest equipment to ensure quality design and processes. The various manufacturing processes are computerized to ensure quality components, with a high level of consistency.

Our recently enhanced production capacity enables us to cater to all your needs. Our emphasis on quality, competitive pricing & just in time deliveries,  assures you of the best Gears, competitively priced and quickly delivered.


译文:生产概况:

在我们的综合制造周期中的空白,通过各种过程,而从原料到最终产品的转化。在制造周期中的每个阶段都具有内置的质量检查,以确保最终产品符合所有相关的质量参数。
 
洽谈部

在这里伪造的空白变成数控机床,以满足图纸要求。开槽等必要的配套设备,钻孔,攻丝,铰孔,键程也被安装。
 
齿轮加工部

其次是弧齿锥齿轮和冠齿轮和小齿轮制造格里森五Cut方法。我们的产品符合AGMA标准。的产生和格式的方法减少齿轮和小齿轮使用三截格里森周期的。

在切割开始之前,刀片被安装上的切割头和修整径向和轴向。

重新锐化的叶片做特殊用途的刀具磨床。
 
直齿锥齿轮的机器上使用的直齿锥系统被切断。该系统的切割,确保生产效率高,表面光洁度好。

切刀重新削尖的径向和轴向上的特殊目的切刀锐化设备。
 
花键滚齿加工的螺纹铣削:

花键滚齿对进口花键滚齿机,研磨对进口特殊用途的螺纹铣削设备和线程。

磨削部

在我们最近的扩张计划,我们已经安装了最新的机器内部,圆筒形花键和表面磨削。

硬化冠齿轮的内直径被研磨保持在节线夹头组件,以确保成品齿轮精度。

热处理车间

每个组件是井式炉气carborised,硬化油电脱脂,然后锻炼。喷丸组件。

为了确保低失真,而硬化,冠轮压(即组件)骤冷,而热,被保持在一个定制的模具和浸入淬火油中。护理,以确保该部分总是压在受控制的压力而终止。
 
某些组件被冷却到零度以下的温度,使用低温的特殊应用设备,以得到更好的微结构。有些组件是加强以获得更好的生活和压力控制。

研磨部

为确保平稳和安静的运行,齿轮和小齿轮研磨后硬化。研磨运行交配对在一起格里森准双曲面研磨机中,并供给到齿轮对压力下的液体磨料化合物是通过。的化合物,除去少量的金属作为齿轮旋转,从而精炼在牙齿表​​面和收获。3G,所需的接触模式。


原文:In our integrated-manufacturing cycle the blank goes through various processes while being transformed from the raw material to the end product. Each stage in the manufacturing cycle has in-built quality checks which ensure that the end product will conform to all relevant quality parameters.
 
Turning Department

Here the forged blanks are turned to suit the drawing requirement on  CNC machines. Necessary supporting equipments for drilling, tapping, broaching, key-way slotting etc. are also installed.       
 
Gear Cutting Department

The Gleason Five Cut method is followed for Spiral Bevel Gears and Crown Wheel and Pinions manufacturing. Our products conform to AGMA standards. Gears are cut by using  the Generation or Format method and Pinions are made using the Three Cut Gleason Cycle.

Before the cutting commences, the cutter blades are mounted on the cutter head and trued radially and axially.

The re-sharpening of the blades are done on special purpose cutter grinding machines.
 
Straight Bevel Gears are cut on machines using the Coniflex System.  This system of cutting ensures  high productivity and good surface finish.

Cutter blades are re-sharpened radially and axially on special purpose cutter sharpening devices.
 
 Spline Hobbing & Thread Milling:

Splines are hobbed on imported Spline hobbing machines and threads are milled on imported special purpose thread milling equipment.

Grinding Department

In our recent  expansion program we have installed the latest machinery for internal, cylindrical spline and surface grinding.

The internal diameter of hardened crown wheels are ground by holding the component in pitch line chucks   to ensure accuracy of the finished gear.

Heat Treatment Department

Each component is gas carborised in an pit type furnace, then hardened in oil electrical degreased and then tempered. The component is then shot blasted.

To ensure low distortion while hardening, Crown Wheels are press quenched i.e. the component, while hot, is held in a custom made die and immersed in quenching oil. Care is taken to ensure that the part is always pressed under controlled pressure while being quenched. 
 
Some components are cooled to  sub-zero temperatures, using special application low-temperature   equipment, to get better micro structure. Some components are sharpened to get better life and stress control. 

Lapping Department

To ensure smooth and quiet running,  the Gears and Pinions are lapped after hardening.  Lapping is accomplished by running mating pairs together in a Gleason Hypoid lapping machine and feeding a liquid abrasive compound under pressure into the gear pair. The compound removes small amounts of metal as the gears rotate, thus refining the  tooth surface and achive desired contact pattern.

正文结束!


天勋机械主营:小模数齿轮螺旋伞齿轮伞齿轮弧齿锥齿轮螺旋锥齿轮园林工具齿轮缝纫机齿轮割草机齿轮

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