我们生产的所有类型的传输产品。
>精密齿轮
>“齿轮”
>斜齿圆柱齿轮
>链轮
>弧齿锥齿轮
>同步带轮
>架
>小齿轮
>输送机链轮
>表链轮
> V皮带轮
>圆锥锁
>蠕虫和轮子
>轴
这里有一些我们可以提供的设施：
>在我们的工厂CNC加工
>齿轮加工，磨齿机厅1
>齿轮箱的维修和翻新
我们可以适应每一个产品，以满足特定客户的需求。联系我们您的需求，我们可以与您的产品规格。
下载容量的清单文档
设备
我们的制造工厂配备了^先进的日机械。
> CNC切割至420毫米直径
>直径700毫米的数控车床
>手动旋转直径为3米
> CNC加工中心
> CNC线切割
> CNC滚齿机高达400毫米直径
>手动齿轮加工直径900毫米
手动机架切割7 MOD能力
>手动插齿直径3000毫米
> CNC齿轮测量高达400毫米直径
>数控外圆磨床直径250毫米的1.2metre龙
> CNC内圆磨床机500毫米直径500mm长能力
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齿轮测量中心克林贝格ZPK 260
这款全自动数控齿轮测量中心有一个工件直径可达400毫米。测量中心是适合用于测试直齿轮和斜齿轮，以及滚刀，插齿，剃刀，蠕虫和蠕虫齿轮，锥齿轮和一般尺寸偏差，形式和旋转对称工件的位置，曲线和凸轮轴测量和转子。
这台机器上的概念是非常简单的筹备工作进行了测量。
测量机上的切换后，上述基准点被自动接受由各个测量轴。一旦评估的计算机已读取到机器中的控制程序和数据，测量中心是准备使用。
如果一个新的，未知的工件以进行测试，测量程序必须提供的自动测量周期之前。
对于重复测量的工件，由输入的工件号激活一个存储的测量程序是足够的。
我们利用我们的摆线的数控齿轮检查机，以确保^的效果，每次当我们的齿轮研磨机械和作证的什么是acheived的通过认证的图形。
我们的图形是tracable的NAMAS标准，所以你放心，如果你想有一个齿轮的精度和一定的规范，我们的图形表示，它符合标准，那么它是什么它说，这是。
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先进的齿轮切削加工技术
在我们的瑞士精密洁净室，我们有两个我们^先进的机器。这间客房温度控制在20℃。
我们Studer的S151中的研磨机是能够大而复杂的工件的研磨亚微米公差。
它配备有旋转敷料启用使用CBN砂轮。
我们也有在这个房间夏米尔robofill 440CC线腐蚀机。
这台机器是5轴，可以加工任何2D形状。
丝机削减到亚微米级精度。
本机连接到互联网，所以我们可以控制它从远程位置。
它甚至手机告诉我们，该产品是准备好了！
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齿轮制造
用于齿轮制造的材料，取决于大量上条款，齿轮将下操作，条件类似等装备制造商使用的金属或非金属材料的磨损和噪音。
通常可在铸铁，钢和青铜齿轮制造中使用的是金属材料。钢使用时，有一个需要的高强度设计。但是，因为其良好的耐磨性能，优良的机械加工性能和容易，可以创建复杂的形状，由于铸造方法主要用于铸铁。铸件是通过将熔融金属注入模具中，并创建一旦金属作为冷却需要的形状的模具。
非金属，用的材料是一般木材，牛皮，压缩纸和合成树脂如尼龙。这些类型的材料，一般使用时，有一个需要从齿轮噪声的减少。
因为不是所有的传输问题是可以解决的钢或铸铁齿轮的替代材料，我们提供全面的服务：
>光纤齿轮
>尼龙
> DELRIN
> BRONZE
>铝青铜
>铝
>不锈钢
这些已成为确立用于许多应用中，需要在高速，空转，或安全性和耐磨耗性特别低的噪声。
一个右手螺旋齿轮或右手蠕虫是1，其中的齿顺时针旋转，因为他们寻找沿轴线从观察者退去。的称号，右手和左手，螺纹，外部和内部的一贯做法，都是一样的。两个外部运行在平行轴斜齿圆柱齿轮的另一只手。必须是同一只手的一个内部的螺旋伞齿轮和小齿轮。
甲左手螺旋锥齿轮或左手蠕虫是1，其中的齿扭逆时针方向他们寻找沿轴线从观察者退去。
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功能
我们可以从3mm直径的齿轮及传动产品制造，同比增长直径为3米。
>链轮间距为3mm 3“间距和公制等值。
>正齿轮与螺旋齿轮0.4模穿过25 MOD和所有英制的等值。
>同步带轮投球如下
- 御带“L”，“XL”“H”“XH”，“XXH”
- HTD“3M”，“500万”，“5MR”“S5M”，“8M”，“S8M”“8MGT”，“14M”，“14MGT”，“20M”
- 公制“T2.5”，“T5”“T5 zerobacklash”的“T10”，“T10 zerobacklash”，“T20”，“AT5”，AT5，zerobacklash“”
“AT10”，“AT20”，“MINI PITCH”
>输送机链轮下调至任何您需要的间距。用机切牙齿的精密数控加工中心，或火焰切割齿的半高精度应用上的应用程序。
>机柜可切割任何长度和^多10个模间距
> DP从48到3个DP的弧齿锥齿轮
>齿轮磨床，花键磨床锭1到630毫米直径和间距12模
>内齿轮
>“样条线和锯齿直边和渐开线花键，磨，酝酿，有线DIN 5481 DIN 5480，5462，5463，5471或地面5472和5482锯齿
>蜗轮蜗杆轮
>板条带链轮
>轴
我们提供的服务如下
>拉床。
>花键嵌合外部和内部。
>电线侵蚀
> CNC磨床，我们刚刚安装了^新的机器“STUDER 151”
> CNC车床
> CNC加工
> CNC齿轮加工
>精密机加工零件
>加工工作
>传输产品
>齿轮加工
>剖析材料
>锯切服务
>完整的CAD-CAM设备
> CNC齿轮检测
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质量保证
在生产中，我们的目标是制造高品质的产品，生产效率高。这是保证我们的人民，我们的工作方式和我们的流程由三个主要因素：。
我们不断投资在国家的^先进的工厂和设备，以保持和提高我们的质量，并保持我们的竞争优势
在每道工序，都进行严格的质量把关。这些都是必要的组成部分的工艺路线。
的任何部分时下令必要的文件，打印，工作卡及检验标准，并发出了一个独特的工作数量。然后，这个数字是所有进展的关键，提高采购订单到^终的调度和发票。
工作卡，零部件制造，作为^记录保存。如果你需要重复订单的细节，可以发现和快速评估，以使开始生产。这种广泛的检验标准，使我们能够比其他齿轮制造商提供更高质量的产品。我们认可的ISO9001
任何制造商的质量是很重要的。我们完全ISO9001的标准，我们申请，我们提供完整的服务，合适的方式，通过对^终产品，您会收到。为了确保这一点，我们在整个制造过程中的每一步，我们强调质量。这使我们能够尽可能地有效，使我们能够为我们的客户提供有竞争力的价格。
We manufacture all types of transmission products.
› Precision Ground Gears
› Spur Gears
› Helical Gears
› Sprockets
› Bevel Gears
› Timing Pulleys
› Racks
› Pinions
› Conveyor Sprockets
› Table Top Sprockets
› V Belt Pulleys
› Taper Locks
› Worms & Wheels
› Shafts
Here are some of the facilities we can offer:
› CNC Machining throughout our facility
› Gear Cutting and Gear Grinding to Din 1
› Gear Box repair and refurbishment
We can adapt each product to fit specific customer needs. Contact us with your needs and we can work with you on the product specifications.
Download the Capacity list document
Equipment
Our manufacturing facility is equipped with the most up to date machinery.
› CNC Saw up to 420 mm diameter
› CNC Lathes up to 700 mm diameter
› Manual Turning up to 3 metre diameter
› CNC Machining Centres
› CNC Wire erosion
› CNC Gear Hobbers up to 400 mm diameter
› Manual Gear Hobbing up to 900 mm diameter
› Manual Rack Cutting up to 7 Mod capacity any
› Manual Gear Shaping up to 3000 mm diameter
› CNC Gear measuring up to 400 mm diameter
› CNC external Grinding Machine 250 mm diameter 1.2metre Long
› CNC internal Grinding Machine 500 mm diameter 500mm long capacity
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Gear measuring center Klingelnberg ZPK 260
This fully automatic CNC controlled gear measuring center has a work piece diameter range up to 400 mm. The measuring center is suitable for testing spur and helical gears as well as hobs, shaper- and shaving cutters, worms and worm gears, bevel gears and general deviations in dimension, form and location of rotation symmetrical work pieces, curve and camshaft measurements and rotors.
Preparatory works for carrying out a measurement are extremely simple on this machine concept.
After switching on the measuring machine, the reference point is automatically accepted by individual measuring axes. Once the evaluating computer has read the program and data into the machine control, the measuring center is ready for use.
Where a new, a yet unknown work piece is to be tested, a measuring program must be provided prior to the automatic measuring cycle.
For repeat measurements of a work piece, activation of a stored measuring program by input of a work piece number is adequate.
We utilize our Klingelnberg CNC Gear checking machine to ensure perfect results every time when setting our gear grinding machinery and to give evidence of what is acheived by way of certified graphs.
Our graphs are tracable to NAMAS standards, so you are assured that if you want a certain specification of gear accuracy and our graph says it meets the criteria, then it is what it says it is.
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Advanced Gear Cutting Technology
In our Swiss precision clean room we have two of our most advanced machines. This room is temperature controlled at 20 Degrees C.
Our Studer S151 grinding machine is capable of grinding large and complex workpieces to sub micron tolerances.
It is equipped with rotary dressing to enable the use of CBN grinding wheels.
We also have in this room our Charmilles robofill 440CC wire erosion machine.
This machine is 5 axis and can machine any 2D shape.
The wire machine cuts to sub micron accuracy.
This machine is connected to the internet so we can control it from remote locations.
It even phones us to tell us that the product is ready!
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Gear Manufacture
The materials that are used for gear manufacturing depend massively on the conditions that the gears will be operating under, conditions like wear and noise etc. Gear manufacturers use metallic or non-metallic materials.
The Metallic materials used in gear manufacture are normally available in cast iron, steel and bronze. Steel is used when there is a need for a high strength design. But cast iron is mainly used because of its good wearing properties, excellent machineability and the ease that complicated shapes can be created due to the casting method. Castings are created by pouring molten metal into a mould and once the metal as cooled it takes the shape of the mould.
The non metallic, materials used are generally wood, rawhide, compressed paper and synthetic resins like nylon. These types of materials are generally used when there is a need for the reduction in noise from the gears.
Since not all transmission problems can be solved with steel or cast iron gears, we provide a comprehensive service in alternative materials:
› FIBRE GEARS
› NYLON
› DELRIN
› BRONZE
› ALUMINIUM BRONZE
› ALUMINIUM
› STAINLESS STEEL
These have become firmly established for many applications where exceptionally low noises at high speed, dry running, or safety and wear resistant is required.
A right hand helical gear or right hand worm is one in which the teeth twist clockwise as they recede from an observer looking along the axis. The designations, right hand and left hand, are the same as in the long established practice for screw threads, both external and internal. Two external helical gears operating on parallel axes must be of opposite hand. An internal helical gear and its pinion must be of the same hand.
A left hand helical gear or left hand worm is one in which the teeth twist counterclockwise as they recede from an observer looking along the axis.
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Capabilities
We can manufacture gears and transmission products from 3mm diameter, up to 3 metre diameter.
› Sprockets from 3mm pitch to 3" pitch and all metric equivalents.
› Spur and Helical gears 0.4 mod thro 25 mod and all imperial equivalents.
› Timing belt pulley pitches as below
- Imperial Belts "L" "XL" "H" "XH" "XXH"
- HTD "3M" "5M" "5MR" "S5M" "8M" "S8M" "8MGT" "14M" "14MGT" "20M"
- Metric "T2.5" "T5" "T5 zerobacklash" "T10" "T10 zerobacklash " "T20" "AT5" "AT5 zerobacklash"
"AT10" "AT20" "MINI PITCH"
› Conveyor Sprockets cut to any pitch you require. With machine cut teeth for precision applications on our CNC machining centers, or flame cut teeth for semi precision applications.
› Racks can be cut in any length and up to 10 mod pitch
› Bevel Gears from 48 dp to 3 dp
› Gear Grinding and Spline Grinding to Din 1 up to 630 mm dia and 12 Mod pitch
› Internal Gears
› Splines and serrations Straight Sided and Involute Splines, Milled, Broached, wired To DIN 5480, 5462, 5463, 5471 Or Ground 5472 and 5482 Serrations To DIN 5481
› Worm and Worm Wheels
› Slat Band Sprockets
› Shafts
Services we offer are as follows
› Broaching.
› Splining external and internal.
› Wire erosion
› CNC Grinding, we have just installed our latest machine "STUDER 151"
› CNC Turning
› CNC Machining
› CNC Gear cutting
› Precision machined parts
› Fabrication work
› Transmission products
› Gear cutting
› Profiling of materials
› Sawing services
› Full cad-cam facilities
› CNC Gear inspection
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Quality Assurance
Our goal in production is to manufacture high-quality products with high productivity. This is guaranteed by three main factors: our people, our working practices and our processes.
We continually invest in state of the art plant and equipment to maintain and improve our quality and to keep our competitive edge
In each process, strict quality checks are performed. These are essential components of the process route.
When any part is ordered the necessary paperwork, job cards and inspection criteria are printed, and issued with a unique job number. This number is then the key for all progressing, raising purchase orders right through to final dispatching and invoicing.
Job cards are kept as a permanent record of that parts manufacture. If you require a repeat order then the details can be found and quickly assessed to enable commencement of production. This extensive inspection standard enables us to provide higher quality products than other gear manufacturers. We are accredited to ISO9001
Quality is important to any manufacturer. We are fully ISO9001 compliant, which we apply to the complete service that we offer, right the way through to the end product that you receive. To ensure this, we emphasize quality throughout each step of our manufacturing process. This allows us to be as efficient as possible so that we are able to offer a competitive price to our customers.
